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Breakfast Cereal and Corn Flakes Production line / puff snack Extruder machine
For breakfast cereals in different shapes and textures, e.g. puffed rice, cornflake type shapes,
rice crispies, honey bears and many more
Extrusion raw materials:
Maize, wheat, rice, salt, sugar, malt, milk powder, glucose, honey and many more
Breakfast cereals such as the ring shape, honey ball shape, rose shape, star shape,
are expanded during extrusion die-cutting. Corn flakes is expanded/bubbling during high
temperature toaster,
A. Corn flakes flow chart
Flour Mixing→ Conveying→ Extruding → Cooling→Flaking →Pre-drying→Bubbling
(toaster) → Sugar Coating → Drying → Cooling→Packing
Machines list
No. | Name | Quantity | Remarks |
1 | Pulverizer system machines | 1set | |
2 | Mixing system machine | 1set | Mix the cereals ingredients with water, suger, salt, addtitives etc. |
3 | Screw conveyor | 1set | Transfer the mixed ingredients to extruder |
4 | Pre-conditioner | 1set | Needed for more than 500kgs capacity |
5 | Extruder | 1set | 50-500kgs to choose |
6 | Air conveyor | 1set | Transfer the cereals pellet to flaking machine; |
7 | Flaking machine | 1set | Press the pellet to flakes type. |
Air conveyor | |||
7 | Oven/dryer | 1set | Electricity, gas, diesel oil, steam heating to choose |
Toaster | 1set | ||
8 | Suger coating | 1set | For surface suger coating |
9 | Oven | 1set | Remove the moisture |
10 | Cooling machine | 1set | For packing |
11 | Packing machine | 1set | Offed according different package size |
12 | Metal detector | 1set | Needed. |
13 | Boxing machine | 1set |
B. Direct expanded breakfast cereals flow chart
Flour Mixing→ Conveying→ Extruding → Pre-drying → Sugar Coating → Drying →
Cooling→Packing
No. | Name | Quantity | Remarks | |
1 | Pulverizer system machines | 1set | ||
2 | Mixing system machine | 1set | Mix the cereals ingredients with water, suger, salt,addtitives etc. | |
3 | Screw conveyor | 1set | Transfer the mixed ingredients to extruder | |
4 | Pre-conditioner | 1set | Needed for more than 500kgs capacity | |
5 | Extruder | 1set | 50-500kgs to choose | |
6 | Air conveyor | |||
7 | Oven/dryer | 1set | Electricity, gas, diesel oil, steam heating to choose | |
8 | Optional | Suger coating | 1set | For surface suger coating |
9 | Oven | 1set | Remove the moisture | |
10 | Cooling machine | 1set | For packing | |
11 | Packing machine | 1set | Offed according different package size | |
12 | Metal detector | 1set | Needed. | |
13 | Boxing machine | 1set |
Technical Parameters
Model | Installed Power | Power Consumption | Output | Size(L×W× H) |
DR65 | 275kw | 193kw | 120-150kg/h | 39000x1200x2200mm |
DR70 | 282kw | 197kw | 200~300kg/h | 41000x1500x2200mm |